Versatile and protective, mailer boxes are a popular choice for e-commerce businesses and subscription box services. Crafted from corrugated cardboard, these customizable boxes ensure safe shipping while offering endless design possibilities on the inside and out. Create a unique and share-worthy unboxing experience that delights your customers.
Your box, your size. Tailor your packaging to your needs.
Premium Materials
Materials matter. Boards to suit your project and budget.
Low Minimums
Get just what you need. Quantities as low as 100 units.
Design Support
Design at your fingertips. Visualize in 3D with our designer.
Styles to Fit Your Needs
Below are some styles for custom mailer boxes for your products to choose from.
REFT - Roll End Front Tuck Boxes
Standard Mailer Box
Secure and user-friendly mailer boxes (aka ear lock or cherry lock boxes) with swift assembly and tamper-evident seals keep products safe, making them e-commerce & gifting favorites.
An outline of the common custom options available for mailer boxes.
Corrugation
Corrugations, those wavy lines in cardboard (also called flutes), are key to its strength. Glued between flat sheets of paperboard, they create a sturdy structure that protects your packages.
E-flute
Frequently chosen, it features a flute thickness ranging from 1.2 to 2mm.
B-flute
Perfect for bulky boxes and weighty objects, offering a flute thickness between 2.5 and 3mm.
Materials
Printed designs are applied to these foundational materials, which are subsequently adhered to corrugated board. Each material comprises a minimum of 50% post-consumer content (recycled substances).
White
High-quality printing results from using Solid Bleached Sulfate (SBS) paper.
Brown kraft
Unbleached brown paper, perfect for black or white printing only.
Printing
Each package is printed with soy-based ink, an eco-friendly option that results in notably brighter and more vivid colors.
CMYK
CMYK stands as the most common and budget-friendly color scheme in printing.
Pantone
For accurate brand colors to be printed and is more luxury than CMYK.
Coating
To keep your printed designs safe, a special coating is added that prevents scratches and scuffs.
Varnish
A water-based coating that’s environmentally friendly, though not as protective as lamination.
Lamination
While a plastic coated layer offers protection against cracks and tears, it is not an eco-friendly option.
Finishes
Add the final touch to your packaging with a finishing option that enhances your overall package.
Matte
Featuring a smooth and non-reflective surface, this design provides an overall softer look.
Glossy
Glossy and reflective, this surface tends to highlight fingerprints more.
Satin
Semi-glossy, striking a balance between a matte and glossy appearance.
Soft touch
Resembles a matte finish in appearance, yet has a luxurious velvet-like texture to the touch.
Enhance and Secure Your Products in One Step
Achieve superior quality in your mailer boxes by selecting top-tier materials and unique finishing touches.